双螺杆膨化食品设备是采用双螺杆挤压膨化工艺,结合我公司多年来膨化食品工艺研究的丰富经验研制开发的适合我国国情的膨化食品设备,该设备的特点是:根据市场的需求,可分别以玉米,大米,小米,黑米,绿豆,荞麦,燕麦等五谷杂粮为原料,通过设备的强制挤压,膨化,成型干燥,喷油,调料及相应的工艺加工而成具有多种风味的膨化食品,夹心食品,营养食品,膨化休闲食品及宠物食品。该生产线设计合理,自动化程度高,产量高、工艺好,主机采用变频调速系统,强劲有力。该生产线属于国内较高水平,它的开发生产填补了国内小直径螺杆膨化设备产品单一产量小等空白。
双螺杆膨化设备可生产市场上销售的糙米卷、米果、麦烧等膨化休闲小食品,宠物颗粒食品,油炸休闲类食品,营养米粉类食品,玉米片粥类食品,营养大米黄金米强化大米类食品,蛋白类食品,及变性淀粉等。其特点为工艺简单、成本低、原料利用率高、自动化程度高,多应用于食品、饲料、、化工等各行业。
Twin-screw puffed food equipment is a kind of puffed food equipment suitable for China's national conditions, which is developed by using twin-screw extrusion technology and combining with our company's rich experience in puffed food technology research for many years. The equipment is characterized in that it can be processed with corn, rice, millet, black rice, mung bean, buckwheat, oat and other non-five-ancient grains as raw materials according to market demand, and has various flavors through forced extrusion, puffing, molding drying, oil injection, seasoning and corresponding auxiliary processes The production line is reasonable in design, high in automation, high in output and good in technology, and the main engine adopts frequency conversion speed regulation system, which is powerful. This production line belongs to the domestic high level, and its development and production fill the gap of single output of domestic small diameter screw extrusion equipment.
Twin-screw puffing equipment can produce puffed snack foods, such as brown rice rolls, rice fruits, and roasted wheat, pet granular foods, fried snack foods, nutritious rice flour foods, cornflakes porridge foods, nutritious rice, golden rice fortified rice foods, protein foods, and modified starch. It is characterized by simple process, low cost, high utilization rate of raw materials and high degree of automation, and is widely used in food, feed, medicine, chemical industry and other industries.
在技术服务的过程中,经常遇到一些企业在生产狗粮、猫粮时,膨化颗粒不稳定,时而膨化过大、时而膨化过小、甚至是不膨化,导致产品质量其不稳定,这是为什么呢?
影响膨化容重的因素有哪些?
1、 原料配方营养成分比例;
2、 营养性原料的质量;
3、 调质蒸汽温度、水分、压力(适于湿法膨化工艺);
4、 喂料速度;
5、 主螺杆转速;
In the process of technical service, some enterprises often encounter unstable expanded particles in the production of dog food and cat food, sometimes too large, sometimes too small, or even not expanded, resulting in extremely unstable product quality. Why?
What are the factors affecting the bulk density of expansion?
1. Proportion of nutrients in raw material formula;
2. Quality of nutritional raw materials;
3. Temperature, moisture and pressure of quenched and tempered steam (suitable for wet expansion process);
4. Feeding speed;
5. Main screw speed;
宠物饲料调味过程:狗粮的各种味道和不同能量需求的微量元素在调味过程中添加到颗粒表面。一般狗粮都需要通过调味设备实现喷油、喷浆、喷粉的功能。根据可以达到调味功能的设备有八角调味机、滚筒式连续调味机、批次称重式喷油调味机。中小型宠物食品生产线使用批次混合调味机好,调味均匀,添加量。满足不同品种产调味需求,自动化运行,滚筒式调味机也具有连续自动化生产的优势,但是混合时间和均匀性要低于批次式混合调味机。
干法生产工艺:原料粉碎-混合-挤压膨化-烘干-喷油调味-冷却-包装
湿法生产工艺:原料粉碎-混合-调制-挤压膨化-烘干-喷油调味-冷却-包装
设备配置一:拌粉机-螺旋输送机-调制器-双螺杆膨化机-风送机-烘干机-双滚筒调味机-冷却机
Pet feed seasoning process: various flavors of dog food and trace elements with different energy requirements are added to the particle surface during the seasoning process. General dog food needs to realize the functions of oil injection, slurry spraying and powder spraying through seasoning equipment. According to the equipment that can achieve the seasoning function, there are octagonal seasoning machine, drum continuous seasoning machine and batch weighing oil injection seasoning machine. Small and medium-sized pet food production lines use batch mixing seasoning machines with good seasoning uniformity and addition amount. The drum seasoning machine also has the advantages of continuous automatic production, but the mixing time and uniformity are lower than those of batch seasoning machine.
Dry production process: raw material crushing - mixing - extrusion - drying - oil injection seasoning - cooling - packaging
Wet production process: raw material crushing - mixing - modulation - extrusion - drying - oil injection seasoning - cooling - packaging
Equipment configuration 1: powder mixer - screw conveyor - modulator - Twin Screw Extruder - air blower - dryer - double drum seasoning machine - cooler
小型狗粮设备生产线一般包括7个设备
1.混合机(混合多种物料原料)
2. 螺旋上料机(输送物料到膨化机)
3.双螺杆狗粮膨化机(膨化原料成颗粒状,更换磨具可以变成不同形状)
4.风送机(风送物料到烘干机)
5.烘干机(烘干狗粮到合格的水分范围,保质期长)
6.喷油调味系统(可选用八角调味机,或者滚筒调味机)
中小型宠物生产线设备可以广泛适用于狗、猫、鱼虾、、鸟及各种宠物饲料的生产,是刚性需求生产厂家比较理想的选择。该生产投资小,产量高,占地面积小,自动化运行程度高等特点。整机使用不锈钢材料加工。保证卫生整洁。膨化制粒技术使用双螺杆挤压膨化技术。
中小型宠物食品食品生产线根据生产工艺分为两种生产方式:干法生产和湿法生产,干法生产就是原料混合后直接在双螺杆膨化机膨化制粒,这种干法生产一般以谷物粉为主,添加少量的熟化肉粉,产能在100-200kg/h之间;湿法生产工艺就是原料混合后在膨化之前添加一个调制过程,调制就是物料与热蒸汽在调制器内充分的混合,0.25MPA蒸汽压力下停留3分钟左右,将原材料的蛋白质熟化和淀粉糊化,湿法工艺生产蛋白质的添加量要高于干法生产的蛋白含量,因为湿法的工艺淀粉调制过程中糊化较好,在膨化时具有较好的粘滞性和。在干法膨化机的加工基础上添加调制器以后,产能方面会有显著提高。同时也会降低电能消耗和机械磨损。
膨化后的狗粮含有大量水分,必须进行脱水干燥处理,选用不用型号的膨化机配套匹配产量的烘干设备,根据能源选用电热型、燃气燃油型、蒸汽加热型。根据烘干原理可以选用普通带式干燥和饲料带式干燥根据投资需求选用。饲料带式干燥机投资较高,产量大,能耗低。普通带式干燥机投资低,能耗高于饲料干燥机
公司介绍
济南美腾机械设备有限公司是一家食品机械的研发、设计、制造、销售、工程、服务为一体的生产厂家。自成立以来,从事膨化机械的制造和食品机械的工艺开发,公司产品包括膨化机,膨化食品生产线,麦片生产线,通心粉设备,空心通心粉生产线,紫薯粉生产线,婴儿米粉生产线,方便面生产线,油炸面食生产线,锅巴设备,妙脆角生产线,沙拉条设备,三角片多力多滋生产线,油炸虾条生产线,油炸粟米条生产线,人造肉加工设备,面包糠生产线,膨化玉米粉设备,早餐谷物五谷杂粮生产线,夹心米果生产线,麦烧食品设备,螺旋/贝壳/挤压油炸食品生产线,变性淀粉生产线,薯类淀粉生产线,型煤粘结剂生产线,蒸汽式燕麦片压片机,人造米生产线,犬粮机械设备,犬粮机,狗咬胶生产线,湿法鱼饲料生产线,水产养殖饲料设备等公司凭借行业内人才和精英的优势,并结合自身“务实、进取、以诚为本”的经营理念,以“认真、主动、严格”的做事风格,向用户提供质量好的产品。公司以质量过硬的产品,合理的价位,完善的售后服务,愿真诚与您合作,共创未来。
济南美腾机械有限公司是一家食品机械的研发、设计、制造、销售、工程、服务为一体的生产厂家。自成立以来,从事膨化机械的制造和食品机械的技术开发,一切以客户利益为宗旨造就了本公司在广大客户群体中的良好口碑。公司产品包括双螺杆、单螺杆膨化机、自动连续式油炸锅、夹心米果小食品生产线、宠物食品生产线、三角月牙小鱼沙拉生产线、营养米粉生产线、油炸面食生产线、螺旋贝壳生产线、狗咬胶生产线、早餐谷物玉米片生产线、组织蛋白生产线、再生大米生产设备、小型方便面生产线等。公司凭借行业内人才和技术精英的优势,并结合自身“务实、创新、进取、以诚为本”的经营理念,以“认真、主动、严格、”的做事风格,向用户提供高品质的产品。公司以雄厚的技术实力,高品质的产品,合理的价位,完善的服务,愿真诚与您合作,共创未来。生产线**:印度、泰国、印尼、东欧、南非、马来西亚、印度尼西亚、巴基斯坦、东南亚、中东等等众多国家和地区,深受客户的**。